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Conveyor belt for in-line leak detection solutions

IN-LINE
LEAK
DETECTION

Are you creating an innovative packaging concept or developing a new packaging machine? Have you considered inline leak detection in your production process? The sooner you introduce leak detection in your production line, the easier it is to implement. Get in touch with our experts to find the best solution for your product.

Why choosing for an inline leak detection?

Packaging leak detection is a critical part of your production process, among others to ensure product quality and safety. Choosing a non-destructive leak testing method is cost saving, time saving, accurate, reducing waste, improving your quality control, ensure better product protection and is easy to operate.

Non-destructive inline leak detection offers additional benefits, namely its consistency and the ability to perform 100% testing instead of random sampling. It also enables effective data analysis to identify issues promptly, allowing for quicker intervention when something goes wrong. For a comprehensive explanation of all the advantages of inline leak testing, read our blog on automated quality control.

Developing an in-line leak detection machine

We can help you when setting up the required parameters in close cooperation with your production and quality control divisions. When working together as a team, our experts can develop a special module according to your specifications. This means you could have an in-line leak detection system up and running on your packing line within a couple of months, This is also possible for existing packaging production lines. Using our leak testing equipment and technical expertise, we will look at the different options to improve your quality control process. 

Our in-line leak testing methods

Working in close cooperation with the R&D and Engineering departments, Oxipack develops in-line leak test solutions that can be seamlessly integrated into your packaging production line. We provide fully automated systems to check your complete production line for leaks. However, it is also possible to do sample testing for, for example, every one in sixty packages.

Below are some examples of different inline solutions we have designed according to our customers’ needs: Actually, for any stand-alone machine, we can make an in-line variant. Feel free to contact us and ask about the possibilities.

The Rotator

We proudly present our in-line solution for measuring flexible MAP-packaging: The Rotator. With this in-line leak detector, we are able to test up to 120 individual packages per minute. Because of its unique design, the Rotator has a limited footprint and will help you make sure all of your packaging is leaktight.

  • Flexible MAP pouches
  • 100% leak detection
  • Fully integrated in the production line
  • From 20 up to 120 individual packages per minute
  • Testing according to the vacuum decay method (ASTM F2338)

The Rotator

In-line Liquid Pouches Leak Tester

LIQUID POUCH LEak Detector

This solution is intended for flexible MAP and liquid filled pouches. In this case, the customer has a product that is a combination of both MAP packaging and liquid. This in-line leak detector can test up to 80 of these combined pouches per minute.

  • Combination of MAP and liquid filled pouches
  • 100% leak detection
  • Fully integrated in the production line
  • Up to 80 packages per minute
  • Testing according to the vacuum decay method (ASTM F2338)

Rigid Cartridges Leak Tester

Oxipack’s tailor-made in-line solution for rigid cartridges, which is able to measure up to 60 cartridges per minute. The customer asked for 100% leak detection, so we created a solution, able to measure leaks in the rigid packaging down to 15 microns. This in-line leak detector reduces testing time, costs and a significant amount of waste on a daily basis.

  • Rigid packaging
  • 100% leak detection
  • Fully integrated in the production line
  • Up to 60 packages per minute
  • Testing according to the vacuum decay method (ASTM F2338)

In-line Cartridges Leak Tester

Can Leak Tester Inline

Can Leak Tester Semi Inline

This Can Leak Tester is a semi inline machine with a constant flow of cans. From the constant flow, a random can is grabbed and moved to the measurement position. Approved cans are re-inserted into the packaging line. Leaking cans are sent to the reject area for further tests.

  • Cans
  • Semi inline leak testing
  • Random testing
  • Testing according to the vacuum decay method (ASTM F2338)

Semi Inline vacuum leak tester

The Semi Inline Vacuum Leak Tester is custom designed for the dimensions of the customers vacuum (coffee) packs. The machine first checks to see if the package is soft, when that’s the case, the package gets rejected instantly. Even the smallest leaks are detected by our semi-inline leak detection machine. After the test, the pack automatically gets placed back into the production line, or it gets rejected based on your parameters. Leaks are detected quickly, easily and, of course, non-destructively! Less waiting times, less waste and a faster reaction when leaks are discovered.

Semi In-line Vacuum Leak Tester

OUR 
INDUSTRIES
FOR IN-LINE LEAK DETECTION

Wondering if we can come up with an in-line leak detection solution for your product? Select the industry you operate in below and read more about leak detection solutions in your sector or contact us for more information.

frequently asked questions

HOW MANY PACKS PER MINUTE CAN YOU TEST?

Depending on the type of packaging, we have solutions to test up to 120 packages per minute.

WHAT IS THE FOOTPRINT OF THE INLINE LEAK TESTER?

This depends on your requirements and the space you have available. Let us know your requirements and we will get back to you shortly.

WHAT ARE THE ADVANTAGES OF INLINE TESTING?

With in-line leak detection, you will get a grip on process control and improve the quality on the total output. The Oxipack in-line leak detectors give you feedback on your production process within minutes and help you reduce factory waste. This way, you can be sure of only the highest quality products reaching the end customer.

CAN WE TRY THE ROTATOR?

Yes, we’d be happy to show how accurate and efficient the Rotator is at in-line leak detection for your packaging. Please submit your request for a demo here: https://myoxipack.oxipack.com/en/free-demo-rotator/

WHICH MACHINES CAN YOU OFFER FOR IN-LINE LEAK TESTING?

Oxipack can offer automated sample testing, 100% control and everything in between. All of our tests methods are non-destructive and ensure your products are leak-tight.

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WANT TO KNOW MORE ABOUT IN-LINE LEAK TESTING?

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HOW TO SAVE MONEY IN YOUR QUALITY CONTROL
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